Pipe Bends

Forever Steel Manufacturing Co., Ltd
pipe bends,induction bend,hot bend,3D pipe bend,5D pipe bend,long radius bend,curvas de acero,curvas para tubería,piggable bend

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Pipe Bends

Pipe bends
Induction hot bend 5D radius for oil and gas high pressure pipeline
API 5L X70 seamless pipe bend with long tangents for field welding
Curvas de acero de gran radio 3D 5D fabricadas por inducción de alta frecuencia
Large radius pipe bend 3D 10D for smooth fluid flow and pigging service

Types: Pipe Bend, U Bend, J Bend, Piggable Bend

Outside Diameter: Seamless Pipe Bends (1/2″ – 24″), ERW / Welded / Fabricated Pipe Bends (2″ – 36″)

Bending Radius: R=1D~10D, R=15D, R=20D

Material & Standard:

Carbon Steel --- ASME B16.9, ASTMA234 WPB

Stainless Steel --- ASTM A403 304/304l/310/310s/316/316l/317l/321;

Alloy Steel --- ASTM A234 Wp1/5/9/11/12/22/91

Ends: Square Ends/Plain Ends (Straight Cut, Saw Cut, Torch Cut), Beveled/Threaded Ends

Packing: Packed In Wood Cabins/Wood Tray

Usage: For Conveying Gas, Water And Oil Either In The Oil Or Natural Gas Industries

  • Overview
  • Specification
  • Standard
  • Process
  • FAQ

Steel Pipe Bends

Our high-performance steel pipe bends are engineered for piping systems that require a change in direction with a smoother flow and lower pressure drop than standard elbows. Utilizing advanced cold-bending or induction-heating (Hot Bend) processes, we provide precision-curved solutions for oil and gas transmission, structural engineering, and heavy industrial applications.


1. Technical Specifications

Bend Angles:15°, 30°, 45°, 60°, 90°, 135°, 180°, orCustom Degrees.

Bending Radius (R):3D, 4D, 5D, 6D, 8D, 10D, up to 20D (where D is the nominal pipe diameter).

Size Range:1/2" to 72" (DN15 – DN1800).

Wall Thickness:SCH 5S to SCH XXS / STD / XS.


2. Material Grades & Standards

We offer a full range of materials to ensure mechanical integrity and corrosion resistance:

Carbon Steel:ASTM A234 WPB, WPC; ST37.2, A105.

Stainless Steel:ASTM A403 WP304/304L, WP316/316L, 321, 310S.

Alloy Steel:ASTM A234 WP1, WP5, WP9, WP11, WP22, WP91.

Line Pipe Steel:ASTM A860 WPHY 42, 52, 60, 65, 70 (High Yield for Pipelines).

Low Temperature:ASTM A420 WPL6.


3. Manufacturing Standards

All bends are produced and strictly tested in accordance with global industry requirements:

ASME B16.49(Factory-Made Wrought Steel Buttwelding Induction Bends)

ISO 15590-1(Petroleum and Natural Gas Industries — Induction Bends)

ASME/ANSI B16.9(Factory-Made Wrought Buttwelding Fittings)

DIN 2605 / EN 10253


4. Key Features & Applications

Optimized Flow Dynamics:The large radius reduces friction, turbulence, and internal erosion, extending the life of the piping system.

Structural Integrity:Ideal for "Pigging" in oil and gas pipelines, allowing cleaning tools to pass through easily.

Surface Treatment:Available with Black Vanish, Anti-rust Oil, Hot-dip Galvanized, 3PE Coating, or FBE Coating.

Broad Application:Used in Long-distance Pipelines, Power Plant Construction, Offshore Platforms, and Heavy Structural Frameworks.


5. Quality Control & Testing

Advanced Inspection:100% Dimensional Check, Wall Thinning Analysis, Ovality Testing, and Ultrasonic Testing (UT).

Heat Treatment:Normalizing, Stress Relieving, or Quenching & Tempering (Q+T) to restore material properties after bending.

Certification:Fully compliant withMTC (EN 10204 3.1/3.2); third-party inspection (SGS, TUV, BV) is standard for our export orders.

Packaging:Securely packed in seaworthy wooden cases or steel frames with end protection to ensure zero-damage delivery.

Dimension Chart of Pipe Bends

Bitmap 

Nominal Pipe Size(NPS)

Outside Diameter at Bevel Center to End Center to Center Back to Faces
(DN)
Series A Series B 90° Elbows 45° Elbows 90° Elbows 180° Return 180° Return
Long Radius (F) Long Radius (H) Short Radius (F) Long Radius (P) Short Radius (P) Long Radius (K) Short Radius (K)
15 21.3 18 38 16 - 76 - 48 -
20 26.9 25 38 16 - 76 - 51 -
25 33.7 32 38 22 25 76 51 56 41
32 42.4 38 48 25 32 95 64 70 52
40 48.3 45 57 29 38 114 76 83 62
50 60.3 57 76 35 51 152 102 106 81
65 73 76 95 44 64 191 127 132 100
80 88.9 89 114 51 76 229 152 159 121
90 101.6 108 133 57 89 267 178 184 140
100 114.3 108 152 64 102 305 203 210 159
125 139.7 133 190 79 127 381 254 262 197
150 168.3 159 229 95 152 457 305 313 237
200 219.1 219 305 127 203 610 406 414 313
250 273 273 381 159 254 762 508 518 391
300 323.8 325 457 190 305 914 610 619 467
350 355.6 377 533 222 356 1067 711 711 533
400 406.4 426 610 254 406 1219 813 813 610
450 457 480 686 286 457 1372 914 914 686
500 508 530 762 318 508 1524 1016 1016 762
550 559 580 838 349 559 1676 1118 1118 838
600 610 630 914 381 610 1829 1219 1219 914
650 660 - 991 413 660 1981 1321 1321 991
700 711 - 1067 444 711 2134 1422 1422 1067
750 762 - 1143 467 762 2286 1524 1524 1143
800 813 - 1219 505 813 2438 1626 1626 1219

Steel Material Grades

Material Grades
Nickel Alloy ASTM / ASME SB 336 UNS 2200 (NICKEL 200), UNS 2201 (NICKEL 201), UNS 4400 (MONEL 400), UNS 8020 (ALLOY 20 / 20 CB 3), UNS 8825 INCONEL (825), UNS 6600 (INCONEL 600), UNS 6601 (INCONEL 601), UNS 6625 (INCONEL 625), UNS 10276 (HASTELLOY C 276)
Carbon Steel ASTM / ASME A/SA 234 GR. WPB, WPC, WPBW, WPHY 42, WPHY 46, WPHY 52, WPH 60, WPHY 65 & WPHY 70
Low Alloy Steel ASTM / ASME A/SA 234 GR. WP 1, WP 5, WP 9, WP 11, WP 12, WP 22, WP 23, WP 91
Low Temp Carbon steel ASTM A420 WPL3, A420 WPL6
Duplex and Super Duplex Steel ASTM A 815, ASME SA 815 UNS NO S31803, S32205. UNS S32750, S32950. Werkstoff No. 1.4462
Stainless Steel ASTM A403 WP316/316L, ASTM A403 SA / A 774 WP-S, WP-W, WP-WX 304/304L, ASTM A182 F316L, 304L, DIN 1.4301, DIN1.4306, DIN 1.4401, DIN 1.4404
High Strength Ferritic Steel ASTM A860 WPHY42, WPHY52, WPHY60, WPHY65, WPHY70
Titanium ASTM / ASME SB 363 GR. 1, GR. 2, GR. 3, GR. 4, GR. 5, GR. 7, GR. 9, GR. 12, GR. 23
Cu Ni Alloy C70600 (90:10), C71500 (70:30), C71640


Butt welding Fittings Manufacturing Standards

Standard Type
ASME B16.9 Factory-Made Wrought Buttwelding Fittings
ASME B16.28 Wrought Steel Short Radius Elbows and Buttwelding Returns
ASME B16.49 Factory-Made, Wrought Steel, Buttwelding Induction Bends for Transportation and Distribution Systems
MSS SP43 Wrought and Fabricated Butt-Welding Fittings for Low Pressure, Corrosion Resistant Applications
MSS SP75 Specification for High-Test, Wrought, Butt-Welding Fittings

Pipe Bend Production Process

Frequently Asked Questions


1. When do buyers usually prefer pipe bends over standard elbows?


They usually prefer bends when smoother flow transition or larger-radius routing matters to the project. The choice is often linked to pipeline behavior and installation philosophy rather than to simple fitting availability. Typical long-tail scenarios include induction bends for pipeline construction, large radius pipe bends for oil and gas, and custom steel pipe bends for water lines.

2. Why can pipe bends feel expensive compared with elbows?

They often carry a larger fabrication burden, project-specific geometry, and more careful handling than standard elbows. Buyers are usually paying for a more tailored shape, not just for more steel. This becomes obvious in long-radius pipe bend supply for transmission pipeline and water main installation where geometry affects both cost and freight.

3. What is the most useful customer question before asking for a bend quotation?

A practical starting question is whether the bend radius is fixed by the project or still flexible. That single answer often changes the whole supply route. That question is useful in cross-country pipeline work, plant piping with smoother flow needs, and large-diameter route changes.

4. What do buyers most often overlook with pipe bends?

They often overlook transport and packaging implications for larger-radius items. A bend can be easy to specify on paper but awkward to move if that is not considered early. Freight and handling often become major issues in custom pipe bend supply for large-radius pipeline projects.

Dimension Chart of Pipe Bends

Bitmap 

Nominal Pipe Size(NPS)

Outside Diameter at Bevel Center to End Center to Center Back to Faces
(DN)
Series A Series B 90° Elbows 45° Elbows 90° Elbows 180° Return 180° Return
Long Radius (F) Long Radius (H) Short Radius (F) Long Radius (P) Short Radius (P) Long Radius (K) Short Radius (K)
15 21.3 18 38 16 - 76 - 48 -
20 26.9 25 38 16 - 76 - 51 -
25 33.7 32 38 22 25 76 51 56 41
32 42.4 38 48 25 32 95 64 70 52
40 48.3 45 57 29 38 114 76 83 62
50 60.3 57 76 35 51 152 102 106 81
65 73 76 95 44 64 191 127 132 100
80 88.9 89 114 51 76 229 152 159 121
90 101.6 108 133 57 89 267 178 184 140
100 114.3 108 152 64 102 305 203 210 159
125 139.7 133 190 79 127 381 254 262 197
150 168.3 159 229 95 152 457 305 313 237
200 219.1 219 305 127 203 610 406 414 313
250 273 273 381 159 254 762 508 518 391
300 323.8 325 457 190 305 914 610 619 467
350 355.6 377 533 222 356 1067 711 711 533
400 406.4 426 610 254 406 1219 813 813 610
450 457 480 686 286 457 1372 914 914 686
500 508 530 762 318 508 1524 1016 1016 762
550 559 580 838 349 559 1676 1118 1118 838
600 610 630 914 381 610 1829 1219 1219 914
650 660 - 991 413 660 1981 1321 1321 991
700 711 - 1067 444 711 2134 1422 1422 1067
750 762 - 1143 467 762 2286 1524 1524 1143
800 813 - 1219 505 813 2438 1626 1626 1219

Steel Material Grades

Material Grades
Nickel Alloy ASTM / ASME SB 336 UNS 2200 (NICKEL 200), UNS 2201 (NICKEL 201), UNS 4400 (MONEL 400), UNS 8020 (ALLOY 20 / 20 CB 3), UNS 8825 INCONEL (825), UNS 6600 (INCONEL 600), UNS 6601 (INCONEL 601), UNS 6625 (INCONEL 625), UNS 10276 (HASTELLOY C 276)
Carbon Steel ASTM / ASME A/SA 234 GR. WPB, WPC, WPBW, WPHY 42, WPHY 46, WPHY 52, WPH 60, WPHY 65 & WPHY 70
Low Alloy Steel ASTM / ASME A/SA 234 GR. WP 1, WP 5, WP 9, WP 11, WP 12, WP 22, WP 23, WP 91
Low Temp Carbon steel ASTM A420 WPL3, A420 WPL6
Duplex and Super Duplex Steel ASTM A 815, ASME SA 815 UNS NO S31803, S32205. UNS S32750, S32950. Werkstoff No. 1.4462
Stainless Steel ASTM A403 WP316/316L, ASTM A403 SA / A 774 WP-S, WP-W, WP-WX 304/304L, ASTM A182 F316L, 304L, DIN 1.4301, DIN1.4306, DIN 1.4401, DIN 1.4404
High Strength Ferritic Steel ASTM A860 WPHY42, WPHY52, WPHY60, WPHY65, WPHY70
Titanium ASTM / ASME SB 363 GR. 1, GR. 2, GR. 3, GR. 4, GR. 5, GR. 7, GR. 9, GR. 12, GR. 23
Cu Ni Alloy C70600 (90:10), C71500 (70:30), C71640


Butt welding Fittings Manufacturing Standards

Standard Type
ASME B16.9 Factory-Made Wrought Buttwelding Fittings
ASME B16.28 Wrought Steel Short Radius Elbows and Buttwelding Returns
ASME B16.49 Factory-Made, Wrought Steel, Buttwelding Induction Bends for Transportation and Distribution Systems
MSS SP43 Wrought and Fabricated Butt-Welding Fittings for Low Pressure, Corrosion Resistant Applications
MSS SP75 Specification for High-Test, Wrought, Butt-Welding Fittings

Pipe Bend Production Process

Frequently Asked Questions


1. When do buyers usually prefer pipe bends over standard elbows?


They usually prefer bends when smoother flow transition or larger-radius routing matters to the project. The choice is often linked to pipeline behavior and installation philosophy rather than to simple fitting availability. Typical long-tail scenarios include induction bends for pipeline construction, large radius pipe bends for oil and gas, and custom steel pipe bends for water lines.

2. Why can pipe bends feel expensive compared with elbows?

They often carry a larger fabrication burden, project-specific geometry, and more careful handling than standard elbows. Buyers are usually paying for a more tailored shape, not just for more steel. This becomes obvious in long-radius pipe bend supply for transmission pipeline and water main installation where geometry affects both cost and freight.

3. What is the most useful customer question before asking for a bend quotation?

A practical starting question is whether the bend radius is fixed by the project or still flexible. That single answer often changes the whole supply route. That question is useful in cross-country pipeline work, plant piping with smoother flow needs, and large-diameter route changes.

4. What do buyers most often overlook with pipe bends?

They often overlook transport and packaging implications for larger-radius items. A bend can be easy to specify on paper but awkward to move if that is not considered early. Freight and handling often become major issues in custom pipe bend supply for large-radius pipeline projects.

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